The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 28, 2025

Filed:

Mar. 30, 2022
Applicant:

Matthews International Corporation, Pittsburgh, PA (US);

Inventors:

Yurij F. Wowczuk, Pittsburgh, PA (US);

Jake A. Vargo, Washington, PA (US);

Bernard A. Kuhn, Jr., Baden, PA (US);

Gregory Allen Geers, Pittsburgh, PA (US);

Assignee:

Matthews International Corporation, Pittsburgh, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22C 9/10 (2006.01); B22C 9/22 (2006.01); B33Y 10/00 (2015.01); B33Y 80/00 (2015.01);
U.S. Cl.
CPC ...
B22C 9/10 (2013.01); B22C 9/22 (2013.01); B33Y 10/00 (2014.12); B33Y 80/00 (2014.12);
Abstract

A hybrid method of casting a metal product is disclosed. The method includes obtaining a product design, creating a mold insert based on the product design, creating a mold base based on the product design, assembling the mold insert with the mold base to form an assembled mold, casting the metal product with the assembled mold, and post-processing the metal product. In some embodiments, creating a mold insert includes generating printing instructions for a mold insert based on the product design and printing a mold insert configured to mate with a product mold (for example, a mold produced by traditional sand molding processes) based on the printing instructions.


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