The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 21, 2025

Filed:

Sep. 29, 2022
Applicant:

Nucor Corporation, Charlotte, NC (US);

Inventors:

Neera Jain Sundaram, West Lafayette, IN (US);

Jianqi Ruan, West Lafayette, IN (US);

George T.C. Chiu, West Lafayette, IN (US);

Ivan Parkes, Madison, AL (US);

Walter N Blejde, Brownsburg, IN (US);

Assignee:

Nucor Corporation, Charlotte, NC (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22D 11/16 (2006.01); B22D 11/06 (2006.01);
U.S. Cl.
CPC ...
B22D 11/16 (2013.01); B22D 11/0622 (2013.01);
Abstract

A twin roll casting system comprises a pair of counter-rotating casting rolls having a nip between the casting rolls and capable of delivering cast strip downwardly from the nip; a casting roll controller configured to adjust at least one process control setpoint between the casting rolls in response to control signals; a cast strip sensor capable of measuring at least one parameter of the cast strip; and a controller coupled to the cast strip sensor to receive cast strip measurement signals from the cast strip sensor and coupled to the casting roll controller to provide control signals to the casting roll controller. The controller comprises a reinforcement learning (RL) Agent, the RL Agent generating control signals for the casting roll controller in response to a reward function having a first term rewarding emulating human operation of the process control setpoint and a second term rewarding a short set-up time.


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