Advanced systems and methods for leaching rare earths from ore

Abstract

With the world's rapid advancement of technology, the demand and need for the materials that make up that technology has exploded. An important group of materials needed in this rapid advancement are the rare earth elements (REE) used in countless necessary applications. One source of rare earths found in the United States is bastnaesite, a rare earth bearing fluorocarbonate, mined at the Mountain Pass Mine in California. To increase production, it has been essential to optimize existing processes and create new ones to exploit current reserves. This research program was run to expand the understanding of the bastnaesite leaching system. A novel single stage hydrochloric leach system was created to optimize the rare earth extraction from bastnaesite. Typically, this process has utilized a two-stage leach system involving a high temperature hydrochloric acid leach followed by a caustic crack.