The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 30, 2025

Filed:

Jul. 08, 2019
Applicant:

C-tec Constellium Technology Center, Voreppe, FR;

Inventor:

Bechir Chehab, Voiron, FR;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C22C 21/00 (2006.01); B22F 10/25 (2021.01); B22F 10/28 (2021.01); B33Y 40/20 (2020.01); B33Y 70/00 (2020.01); C22C 1/04 (2023.01); C22C 32/00 (2006.01); C22F 1/04 (2006.01); B22F 10/36 (2021.01); B22F 10/62 (2021.01); B22F 10/64 (2021.01); B22F 10/66 (2021.01);
U.S. Cl.
CPC ...
C22C 21/00 (2013.01); B22F 10/25 (2021.01); B22F 10/28 (2021.01); B33Y 40/20 (2020.01); B33Y 70/00 (2014.12); C22C 1/0416 (2013.01); C22C 32/0047 (2013.01); C22F 1/04 (2013.01); B22F 10/36 (2021.01); B22F 10/62 (2021.01); B22F 10/64 (2021.01); B22F 10/66 (2021.01); B22F 2301/052 (2013.01);
Abstract

The invention relates to a process for manufacturing a part, involving forming consecutive solid metal layers () that are stacked on top of one another, each layer describing a pattern defined on the basis of a numerical model {M), each layer being formed by depositing a metal (), referred to as filling metal, the filling metal being subjected to an input of energy so as to melt and constitute said layer upon solidifying, the filling metal being in the form of a powder () that is exposed to an energy beam (), resulting in melting followed by solidification such that a solid layer () is formed, the process being characterized in that the filling metal () is an aluminum alloy comprising at least the following alloying elements: —Ni, in a moiety of 1 to 6%, preferably 1 to 5.5%, more preferably 2 to 5.5%; —Cr, in a moiety of 1 to 7%, preferably 3 to 6.5%; —Zr, in a moiety of 0.5 to 4%, preferably 1 to 3%; —Fe, in a moiety of no more than 1%, preferably between 0.05 and 0.5%, more preferably between 0.1 and 0.3%; —Si, in a moiety of no more than 1%, preferably no more than 0.5%. The invention also relates to a part obtained by said process. The alloy used in the additive manufacturing process according to the invention makes it possible to obtain parts with remarkable features.


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