The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 30, 2025

Filed:

Aug. 16, 2024
Applicant:

Rolls-royce High Temperature Composites, Inc., Cypress, CA (US);

Inventors:

Sungbo Shim, Cypress, CA (US);

Pathikumar Sellappan, Cypress, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 37/20 (2006.01); B32B 18/00 (2006.01);
U.S. Cl.
CPC ...
B32B 18/00 (2013.01); B32B 37/20 (2013.01); B32B 2262/105 (2013.01); B32B 2305/026 (2013.01);
Abstract

A method to form a machinable ceramic matrix composite comprises forming a porous ceramic multilayer on a surface of a fiber preform. In one example, the porous ceramic multilayer comprises a gradient in porosity in a direction normal to the surface. In another example, the porous ceramic multilayer includes low-wettability particles having a high contact angle with molten silicon, where an amount of the low-wettability particles in the porous ceramic multilayer varies in a direction normal to the surface. After forming the multilayer, the fiber preform is infiltrated with a melt, and the melt is cooled to form a ceramic matrix composite with a surface coating thereon. An outer portion of the surface coating is machined to form a ceramic matrix composite having a machined surface with a predetermined surface finish and/or dimensional tolerance.


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