The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 30, 2025

Filed:

Nov. 10, 2022
Applicant:

Ohio State Innovation Foundation, Columbus, OH (US);

Inventors:

Nathaniel Joseph Wood, Columbus, OH (US);

David John Hoelzle, Columbus, OH (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 10/28 (2021.01); B22F 10/85 (2021.01); G05B 13/04 (2006.01); B33Y 10/00 (2015.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B22F 10/28 (2021.01); B22F 10/85 (2021.01); G05B 13/041 (2013.01); G05B 13/048 (2013.01); B33Y 10/00 (2014.12); B33Y 50/02 (2014.12);
Abstract

Estimation algorithms, methods, and systems are provided that estimate the internal temperatures inside of a part being built using powder bed fusion (PBF). Closed-loop state estimation is applied to the problem of monitoring temperature fields within parts during the PBF build process. A simplified linear time-invariant (LTI) model of PBF thermal physics with the properties of stability, controllability and observability is presented. In some aspects, Model Predictive Control (MPC) may be used as an expanded application of an Ensemble Kalman Filter (EnKF) methods to control the PBF process. MPC is used to forecast the PBF build process behavior N time steps into the future and identifies inputs that drive the temperature of a corresponding node in a mesh of n nodes towards a predetermined target temperature.


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