The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 16, 2025

Filed:

May. 08, 2025
Applicant:

Summer Robotics, Inc., Campbell, CA (US);

Inventors:

Gerard Dirk Smits, Los Gatos, CA (US);

Matthew Alan Leone, Missoula, MT (US);

Assignee:

Summer Robotics, Inc., Campbell, CA (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
G02B 26/08 (2006.01); G02B 26/10 (2006.01); G02B 26/12 (2006.01); G02B 30/10 (2020.01);
U.S. Cl.
CPC ...
G02B 26/105 (2013.01); G02B 26/101 (2013.01); G02B 26/121 (2013.01); G02B 26/123 (2013.01); G02B 30/10 (2020.01);
Abstract

A kaleidoscopic laser beam projector (KLBP) system that employs a single moving structure to project patterns of sweeping laser beams with diverse sweep directions and emission apertures. The system comprises a collimated light source, a spinning mirror deflector ('spindle/flutter mirror') at the center, and a stationary kaleidoscopic mirror containing multiple facet mirrors arranged in a concave fashion around the spindle mirror. As the spindle mirror rotates, it directs laser beams in a radially whirling movement toward the facet mirrors, which then subdivide these beams into multiple short strokes and redirect them outward in different directions. Various embodiments include configurations with diffractive optical elements (DOEs) for beam splitting, different kaleidoscopic mirror geometries (hexagonal, octagonal, etc.), and innovative flutter mirror mechanisms that create controlled angular variations during rotation. The system enables a “4×1” configuration that replaces traditional “4×4” systems requiring eight motors and multiple moving structures. The KLBP system offers significant advantages including mechanical simplicity, reduced size and weight, improved energy efficiency, enhanced reliability, cost-effectiveness, and modular configurability. The diverse beam incidence angles enable superior illumination of complex three-dimensional objects for applications in machine vision systems, precision metrology, gap and flushness inspection, and robot-assisted assembly of complex structures.


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