The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 09, 2025

Filed:

Aug. 10, 2023
Applicant:

Eaton Intelligent Power Limited, Dublin, IE;

Inventors:

Xin Zhou, Wexford, PA (US);

Santhosh Kumar Chamarajanagar Govinda Nayaka, Moon Township, PA (US);

Robert Michael Slepian, Murrysville, PA (US);

Zhixi Deng, Moon Township, PA (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01F 41/12 (2006.01);
U.S. Cl.
CPC ...
H01F 41/12 (2013.01);
Abstract

An assembly for manufacturing the insulation layer of a Thomson coil includes a base plate, a coil housing, and a cover plate. The base plate securely seats the coil housing, and the coil housing securely seats a Thomson coil and the cover plate. The cover plate has several ribs that hold multiple turns of a Thomson coil in place while epoxy is applied to the coil, thus ensuring that the epoxy is evenly distributed on the coil surface and that the coil windings remain level. The cover plate and coil housing are structured to either receive a high-pressure epoxy injection or to be used in an epoxy potting process, during which all exposed areas of the Thomson coil are coated by liquid epoxy. After the epoxy has solidified, the Thomson coil is coupled to the coil housing, and the housed and insulated Thomson coil is removed from the assembly.


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