The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 09, 2025

Filed:

Apr. 27, 2022
Applicant:

The Boeing Company, Chicago, IL (US);

Inventor:

Eric David Bol, Snohomish, WA (US);

Assignee:

The Boeing Company, Arlington, VA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22F 10/362 (2021.01); B22F 1/05 (2022.01); B22F 10/28 (2021.01); B22F 12/30 (2021.01); B22F 12/41 (2021.01); B22F 12/45 (2021.01); B33Y 10/00 (2015.01); B33Y 40/10 (2020.01); B33Y 70/00 (2020.01);
U.S. Cl.
CPC ...
B22F 10/362 (2021.01); B22F 1/05 (2022.01); B22F 10/28 (2021.01); B22F 12/30 (2021.01); B22F 12/41 (2021.01); B22F 12/45 (2021.01); B33Y 10/00 (2014.12); B33Y 40/10 (2020.01); B33Y 70/00 (2014.12); B22F 2203/11 (2013.01); B22F 2301/205 (2013.01); B22F 2304/10 (2013.01);
Abstract

Electron beam powder bed fusion may be performed using waste powder from laser beam powder bed fusion by pre-heating a build chamber using stepped increases of electron beam current. To perform the pre-heating without smoking the powder, a plurality of predetermined interim temperatures, ranging from an ambient, resting temperature of the build chamber to a predetermined preheated temperature, are determined. A build plate within the build chamber is exposed to a plurality of streams of electrons, one at a time, while the build plate is surrounded by the waste powder. Each stream of electrons has a progressively increasing current, with the current being increased each time an actual temperature of the build chamber reaches or exceeds the next predetermined interim temperature. The actual temperature of the build chamber is monitored during the pre-heating, to compare the actual temperature of the build chamber to the plurality of predetermined interim temperatures.


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