The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 09, 2025

Filed:

Jun. 08, 2021
Applicant:

Cataler Corporation, Kakegawa, JP;

Inventors:

Toshio Yamamoto, Nagakute, JP;

Akira Morikawa, Nagakute, JP;

Satoru Katoh, Nagakute, JP;

Masahide Miura, Toyota, JP;

Nobusuke Kabashima, Toyota, JP;

Nobuyuki Takagi, Toyota, JP;

Takashi Onozuka, Kakegawa, JP;

Mitsuyoshi Okada, Kakegawa, JP;

Assignee:

CATALER CORPORATION, Kakegawa, JP;

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B01D 53/94 (2006.01); B01J 23/40 (2006.01); B01J 23/63 (2006.01); B01J 35/40 (2024.01); B01J 35/64 (2024.01); B01J 35/66 (2024.01); B01J 37/00 (2006.01); B01J 37/02 (2006.01); F01N 3/28 (2006.01);
U.S. Cl.
CPC ...
B01D 53/9413 (2013.01); B01J 23/40 (2013.01); B01J 23/63 (2013.01); B01J 35/40 (2024.01); B01J 35/657 (2024.01); B01J 35/66 (2024.01); B01J 37/0018 (2013.01); B01J 37/0036 (2013.01); B01J 37/0215 (2013.01); B01J 37/0228 (2013.01); B01J 37/0248 (2013.01); F01N 3/28 (2013.01); B01D 2255/1025 (2013.01); B01D 2255/2061 (2013.01); B01D 2255/2063 (2013.01); B01D 2255/20715 (2013.01); B01D 2255/2092 (2013.01); B01D 2255/407 (2013.01); B01D 2255/9202 (2013.01); B01D 2255/9205 (2013.01);
Abstract

A catalyst for purification of exhaust gas including a substrate, and a catalyst coat layer which is formed on a surface of the substrate and contains catalyst particles, wherein the catalyst coat layer has an average thickness ranging 25 to 150 μm, a void fraction, as determined by scanning electron microscope observation of a cross-section of the catalyst coat layer, ranging 1.5 to 8.0% by volume, 60 to 90% by volume of all voids in the catalyst coat layer are high-aspect ratio pores which have equivalent circle diameters ranging 2 to 50 μm in a cross-sectional image of a cross-section of the catalyst coat layer perpendicular to a flow direction of exhaust gas in the substrate, and which ratios of 5 or higher, the high-aspect ratio pores have an average aspect ratio ranging 10 to 50, and a noble metal is supported on the entire catalyst coat layer.


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