The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 19, 2025

Filed:

Aug. 23, 2023
Applicant:

Tesla, Inc., Austin, TX (US);

Inventors:

Yudi Yudi, Alameda, CA (US);

Hieu Minh Duong, Rosemead, CA (US);

Joon Ho Shin, San Diego, CA (US);

Assignee:

Tesla, Inc., Austin, TX (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 4/04 (2006.01); H01G 11/28 (2013.01); H01G 11/42 (2013.01); H01G 11/46 (2013.01); H01G 11/50 (2013.01); H01M 4/02 (2006.01); H01M 4/1391 (2010.01); H01M 4/62 (2006.01);
U.S. Cl.
CPC ...
H01M 4/0402 (2013.01); H01G 11/28 (2013.01); H01G 11/42 (2013.01); H01G 11/46 (2013.01); H01G 11/50 (2013.01); H01M 4/1391 (2013.01); H01M 4/623 (2013.01); H01M 2004/021 (2013.01);
Abstract

Materials and methods for preparing dry cathode electrode film including reduced binder content are described. The cathode electrode film may be a self-supporting film including a single binder. The binder loading may be 3 weight % or less. In a first aspect, a method for preparing a dry free standing electrode film for an energy storage device is provided, comprising nondestructively mixing a cathode active material, a porous carbon, and optionally a conductive carbon to form an active material mixture, adding a single fibrillizable binder to the active material mixture, nondestructively mixing to form an electrode film mixture, and calendering the electrode film mixture to form a free standing electrode film.


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