The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 19, 2025

Filed:

Aug. 30, 2021
Applicant:

Shape Corp., Grand Haven, MI (US);

Inventors:

Joseph R. Matecki, Allendale, MI (US);

Jeffrey Mchenry, Norton Shores, MI (US);

Scott Navarre, Spring Lake, MI (US);

Assignee:

Shape Corp., Grand Haven, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B60R 19/18 (2006.01); B23K 9/025 (2006.01); B23K 9/23 (2006.01); B60R 19/03 (2006.01); B23K 101/00 (2006.01); B23K 101/34 (2006.01); B23K 103/04 (2006.01);
U.S. Cl.
CPC ...
B60R 19/03 (2013.01); B23K 9/025 (2013.01); B23K 9/23 (2013.01); B60R 19/18 (2013.01); B23K 2101/006 (2018.08); B23K 2101/34 (2018.08); B23K 2103/04 (2018.08); B60R 2019/1813 (2013.01);
Abstract

A reinforcement beam for an automotive component is continuously formed with a metal sheet that is roll formed to have at least one tubular portion that extends along a length of the reinforcement beam. A solid state forge weld is formed between an edge of the metal sheet and an intermediate portion of the metal sheet to close a seam that extends along the tubular portion of the reinforcement beam. Prior to forming the solid state forge weld, select portions of the metal sheet are heated to a desirable welding temperature with a high frequency current delivered by electrical contacts to opposing sides of the weld seam. The desired welding temperature may burn off a galvanized coating on the metal sheet at the select portions prior to forming the solid state forge weld that is generally void of zinc inclusions.


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