The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Patent No.:

US 12384520 B1

Date of Patent:

Aug. 12, 2025

Filed:

Dec. 27, 2023

Rotor assembly including tapered magnets within a retaining sleeve and a method for assembling the same

Applicant:

Archer Aviation Inc., San Jose, CA (US);

Inventors:

Scott Graves, Felton, CA (US);

Diego Silva, San Jose, CA (US);

Assignee:

Archer Aviation Inc., San Jose, CA (US);

Attorney:

Finnegan, Henderson, Farabow, Garrett & Dunner, LLP

Primary Examiner:

Brady W Frazier

Int. Cl.

CPC ...

H02K 5/20 (2006.01); B60L 15/06 (2006.01); B60L 15/38 (2006.01); B64C 27/54 (2006.01); B64C 29/00 (2006.01); B64D 27/30 (2024.01); B64D 33/08 (2006.01); B64D 35/02 (2024.01); F16B 2/06 (2006.01); F16H 57/08 (2006.01); H02K 1/27 (2022.01); H02K 1/32 (2006.01); H02K 5/124 (2006.01); H02K 7/08 (2006.01); H02K 7/116 (2006.01); H02K 9/19 (2006.01); H02K 11/33 (2016.01); H02K 15/03 (2025.01); H02M 7/5395 (2006.01); H02P 21/00 (2016.01); H02P 25/16 (2006.01); H02P 27/06 (2006.01); H02P 27/08 (2006.01); H02K 7/00 (2006.01);

U.S. Cl.

CPC ...

B64D 27/30 (2024.01); B60L 15/06 (2013.01); B60L 15/38 (2013.01); B64C 27/54 (2013.01); B64C 29/0008 (2013.01); B64C 29/0033 (2013.01); B64D 33/08 (2013.01); B64D 35/02 (2013.01); F16B 2/06 (2013.01); F16H 57/08 (2013.01); H02K 1/27 (2013.01); H02K 1/32 (2013.01); H02K 5/124 (2013.01); H02K 5/203 (2021.01); H02K 7/08 (2013.01); H02K 7/116 (2013.01); H02K 9/19 (2013.01); H02K 11/33 (2016.01); H02K 15/03 (2013.01); H02M 7/5395 (2013.01); H02P 21/50 (2016.02); H02P 25/16 (2013.01); H02P 27/06 (2013.01); H02P 27/08 (2013.01); B60L 2200/10 (2013.01); B60L 2210/40 (2013.01); H02K 7/006 (2013.01);

Abstract

A rotor assembly has a sleeve, a rotor hub, a lamination core, and a plurality of tapered magnets disposed circumferentially around an inner diameter of the sleeve. The plurality of tapered magnets are configured to abut on one another. The plurality of tapered magnets includes a first set of tapered magnets and a second set of tapered magnets. Insertion of the first set of tapered magnets axially relative to the second set of tapered magnets is configured to increase a diameter of the sleeve. The rotor hub is configured to retain at least one of the lamination core, the plurality of tapered magnets, or the sleeve.

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