The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 12, 2025

Filed:

Aug. 03, 2023
Applicant:

Blue Origin Manufacturing, Llc, Huntsville, AL (US);

Inventor:

Weidong Song, Woodinville, WA (US);

Assignee:

Blue Origin Manufacturing, LLC, Huntsville, AL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 20/12 (2006.01); B33Y 10/00 (2015.01); B33Y 80/00 (2015.01); B23K 103/12 (2006.01);
U.S. Cl.
CPC ...
B23K 20/1215 (2013.01); B23K 20/1255 (2013.01); B23K 20/128 (2013.01); B23K 20/129 (2013.01); B33Y 10/00 (2014.12); B33Y 80/00 (2014.12); B23K 2103/12 (2018.08);
Abstract

A method of additive manufacturing a part having integrated passages is provided. In one aspect, the method includes forming a part having a near net shape by moving a friction stir tool to deposit a filler material in a predetermined formation. The tool can include a rotating spindle having a channel configured to hold the filler material. The method can include machining the near net shape part to form a plurality of grooves extending into a surface of the part, the plurality of grooves sized and shaped to each receive a tube. The method can include placing a tube into each of the plurality of grooves and moving the tool across the surface of the part and depositing additional material configured to secure the tubes within the plurality of grooves. The method can include machining the additional material deposited over the tubes to a predetermined shape.


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