The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 12, 2025

Filed:

Jun. 15, 2023
Applicant:

Rivian Ip Holdings, Llc, Irvine, CA (US);

Inventors:

Travis Cournoyer, Hawthorne, CA (US);

Nathaniel Wynn, Tustin, CA (US);

Assignee:

Rivian IP Holdings, LLC, Irvine, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 3/04 (2006.01); B05D 1/12 (2006.01); B05D 1/32 (2006.01); B32B 15/04 (2006.01); H01M 50/505 (2021.01); H02M 3/00 (2006.01); H02M 7/00 (2006.01);
U.S. Cl.
CPC ...
B05D 1/12 (2013.01); B05D 1/325 (2013.01); B32B 3/04 (2013.01); B32B 15/043 (2013.01); H01M 50/505 (2021.01); H02M 3/003 (2021.05); H02M 7/003 (2013.01); B32B 2255/06 (2013.01); B32B 2457/10 (2013.01);
Abstract

An apparatus includes a component having an edge feature that has a radius of curvature. The apparatus includes an underlayer arranged over the edge feature and configured to increase the radius of curvature of the edge feature. The apparatus includes a powder coating arranged over the component and over the underlayer to form a continuous layer. The underlayer is configured to remain under the powder coating. The underlayer helps the powder coating achieve a more uniform thickness over the edge feature. The apparatus is formed by applying an underlayer to a first region of the component to form an underlaid component. The first region includes the edge feature. A powder coating is applied to the underlaid component. A masking layer may be applied to a region other than the first region, and after powder coating, the masking may be removed to expose a surface of the component.


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