The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 05, 2025

Filed:

Apr. 04, 2022
Applicants:

Rolls-royce Corporation, Indianapolis, IN (US);

Rolls-royce North American Technologies, Inc., Indianapolis, IN (US);

Inventors:

Matthew R. Gold, Indianapolis, IN (US);

Peter Joseph Loftus, Indianapolis, IN (US);

Assignees:

Rolls-Royce Corporation, Indianapolis, IN (US);

Rolls-Royce North American Technologies, Inc., Indianapolis, IN (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C23C 24/04 (2006.01); B22F 1/142 (2022.01); B22F 7/04 (2006.01); C23C 30/00 (2006.01);
U.S. Cl.
CPC ...
C23C 24/04 (2013.01); B22F 1/142 (2022.01); B22F 7/04 (2013.01); C23C 30/005 (2013.01); B22F 2007/042 (2013.01); B22F 2301/052 (2013.01); B22F 2301/10 (2013.01); B22F 2301/15 (2013.01); B22F 2301/205 (2013.01); B22F 2301/35 (2013.01); B22F 2303/20 (2013.01); B22F 2303/30 (2013.01); B22F 2304/10 (2013.01); B22F 2999/00 (2013.01);
Abstract

The disclosure describes an example technique that includes cold spraying first particles and second particles of a metal alloy on at least a portion of a surface of a substrate to form a deposit on the surface of the substrate. The first and second particles have been subjected to different heat treatments prior to cold spraying. Cold spraying involves accelerating the first particles and the second particles toward the surface of the substrate without melting or creating other thermally induced changes to a microstructure of the first and second particles. As a result, the first particles form a first, heat-treated component and the second particles form a second non-heat-treated or differently-heat-treated component, and the particles and substrate are not subject to a heat treatment during the cold spray process that may further modify their thermomechanical properties.


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