The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 22, 2025

Filed:

Nov. 23, 2021
Applicant:

Dow Global Technologies Llc, Midland, MI (US);

Inventors:
Assignee:

Dow Global Technologies LLC, Midland, MI (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C08J 9/00 (2006.01); B29C 44/08 (2006.01); B29K 23/00 (2006.01); B29K 96/04 (2006.01); B29K 105/04 (2006.01); B29K 105/24 (2006.01); C08J 9/10 (2006.01);
U.S. Cl.
CPC ...
C08J 9/0023 (2013.01); B29C 44/083 (2013.01); C08J 9/103 (2013.01); B29K 2023/08 (2013.01); B29K 2096/04 (2013.01); B29K 2105/041 (2013.01); B29K 2105/24 (2013.01); B29K 2995/0063 (2013.01); B29K 2995/007 (2013.01); C08J 2201/026 (2013.01); C08J 2203/04 (2013.01); C08J 2353/00 (2013.01);
Abstract

The present disclosure provides a process. In an embodiment, the process includes providing a foamable composition. The foamable composition includes an ethylene-based elastomer, a blowing agent, and a peroxide. The process includes heating the foamable composition to form a pliable formulation. The pliable formulation has (i) a viscosity (0.1 rad/s at 180° C.) from greater than 70,000 Pa·s to 2,000,000 Pa·s, (ii) a tan delta (0.1 rad/s at 180° C.) from 0.2 to less than 2, (iii) a strain hardening index greater than 2.5 to 6, and (iv) an extensional viscosity (1 sat 180° C.) from greater than 400,000 Pa-s to 7,000,000 Pa-s. The process includes introducing the pliable formulation into a mold having an expandable mold cavity and unidirectionally expanding the expandable mold to form a crosslinked foam article. The process includes cooling, in the expanded mold, the crosslinked foam article; and removing the crosslinked foam article from the expandable mold.


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