The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 08, 2025

Filed:

Nov. 10, 2022
Applicant:

Ohio State Innovation Foundation, Columbus, OH (US);

Inventors:

Nathaniel Joseph Wood, Columbus, OH (US);

David John Hoelzle, Columbus, OH (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
G06F 30/23 (2020.01); B22F 10/80 (2021.01); B33Y 40/00 (2020.01); B33Y 50/00 (2015.01); B22F 10/28 (2021.01); B29C 64/153 (2017.01); B33Y 50/02 (2015.01); G06F 113/10 (2020.01); G06F 119/08 (2020.01);
U.S. Cl.
CPC ...
G06F 30/23 (2020.01); B22F 10/80 (2021.01); B33Y 40/00 (2014.12); B33Y 50/00 (2014.12); B22F 10/28 (2021.01); G06F 2113/10 (2020.01); G06F 2119/08 (2020.01);
Abstract

Estimation algorithms, methods, and systems are provided that estimate the internal temperatures inside of a part being built using a Finite Element Method (FEM)-based thermal model of Powder Bed Fusion (PBF) heat transfer. Closed-loop state estimation is applied to the problem of monitoring temperature fields within parts during the PBF build process. The PBF laser is very small, therefore, so too are the FEM elements nearby the laser. Thus, as the PBF laser moves, a region of high mesh density moves along with it as it progresses over a geometry. In an aspect, regions of high mesh density are predetermined for each time step according to a predefined schedule of laser movements.


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