The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 17, 2025

Filed:

Apr. 28, 2017
Applicant:

Kimberly-clark Worldwide, Inc., Neenah, WI (US);

Inventors:

Jian Qin, Appleton, WI (US);

Deborah J. Calewarts, Winneconne, WI (US);

Charles W. Colman, Marietta, GA (US);

Donald E. Waldroup, Roswell, GA (US);

Cathleen M. Uttecht, Menasha, WI (US);

Peter Wallace, Penzance, GB;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
D21H 15/10 (2006.01); D01D 5/22 (2006.01); D21F 11/00 (2006.01); D21H 13/10 (2006.01); D21H 15/04 (2006.01); D21H 27/00 (2006.01);
U.S. Cl.
CPC ...
D21H 15/10 (2013.01); D01D 5/22 (2013.01); D21F 11/002 (2013.01); D21H 13/10 (2013.01); D21H 15/04 (2013.01); D21H 27/005 (2013.01);
Abstract

A method for producing a high-bulk, foam-formed substrate includes producing an aqueous-based foam including at least 1% by weight crimped synthetic fibers and at least 1% by weight binder fibers; forming a wet sheet from the aqueous-based foam; and drying the wet sheet to obtain the foam-formed substrate. A substrate includes an aqueous-based polymer foam including at least 1% by weight crimped synthetic fiber and at least 1% by weight binder fiber, wherein the substrate is free of superabsorbent material. A method for producing a high-bulk, foam-formed substrate includes producing an aqueous-based foam including at least 2% by weight crimped binder fibers; forming a wet sheet from the aqueous-based foam; and drying the wet sheet to obtain the foam-formed substrate, wherein the foam-formed substrate is free of superabsorbent material, and wherein the substrate has a dry density between 0.02 g/cc and 0.1 g/cc.


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