The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 17, 2025

Filed:

Apr. 20, 2020
Applicants:

Dow Global Technologies Llc, Midland, MI (US);

Rohm and Haas Company, Collegeville, PA (US);

Inventors:

Jinsuo Xu, Berwyn, PA (US);

Nelson I. Quiros, Houston, TX (US);

Daniel A. Bors, Maple Glen, PA (US);

Joseph F. Dewilde, King of Prussia, PA (US);

Assignees:

Rohm and Haas Company, Collegeville, PA (US);

Dow Global Technologies LLC, Midland, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C07C 51/16 (2006.01); B01J 23/00 (2006.01); B01J 23/28 (2006.01); B01J 23/652 (2006.01); C07C 45/28 (2006.01); C07C 57/04 (2006.01);
U.S. Cl.
CPC ...
C07C 51/16 (2013.01); B01J 23/002 (2013.01); B01J 23/28 (2013.01); B01J 23/6525 (2013.01); C07C 45/28 (2013.01); C07C 57/04 (2013.01); B01J 2523/55 (2013.01); B01J 2523/56 (2013.01); B01J 2523/64 (2013.01);
Abstract

A catalyst composition comprises an acrolein-oxidizing catalyst comprising a mixed metal oxide catalyst of general formula (1):MoVAAAO  (I)in which Acomprises at least one element selected from the group consisting of W and Cu; Acomprises at least one element selected from the group consisting of Sb, Fe, and Nb; Acomprises at least one element selected from the group consisting of Y, Ti, Zr, Hf, Ta, Cr, Mn, Re, Ru, Co, Rh, Ir, Ni, Pd, Pt, Ag, Au, Zn, B, Al, Ga, In, Ge, Sn, Si, Te, Pb, P, As, Bi, Se, rare earth elements, alkaline elements, and alkaline earth elements; a ranges from 0.01 to 1.0; b ranges from 0.01 to 1.5; c ranges from 0 to 1.5; d ranges from 0 to 1.0; and m is dependent on the oxidation state of the other elements. The catalyst composition further comprises a finishing catalyst comprising a mixed metal oxide catalyst of general formula (II):MoVNbXXO  (II)in which Xcomprises at least one element selected from the group consisting of Te and Sb; Xcomprises at least one an element selected from the group consisting of Y, Ti, Zr, Hf, Nb, Ta, Cr, Mn, Re, Fe, Ru, Co, Rh, Ir, Ni, Pd, Pt, Ag, Au, Zn, B, Al, Ga, In, Ge, Sn, Pb, P, As, Bi, Se, rare earth elements and alkaline earth elements; w ranges from 0.01 to 1.0; x ranges from 0.01 to 1.0; y ranges from 0.01 to 1.0; z ranges from 0 to 1.0; and n is depended on the oxidation state of the other elements. The finishing catalyst does not contain W or Cu, and has an X-ray diffraction pattern showing an orthorhombic phase as the major crystal phase with main peaks with 2θ at 6.7°, 7.8°, 22.1°, and 27.2°. The acrolein-oxidizing catalyst has a different chemical composition than the finishing catalyst. A process for producing acrylic acid is also disclosed.


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