The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 10, 2025

Filed:

Apr. 06, 2023
Applicant:

Aladdin Manufacturing Corporation, Calhoun, GA (US);

Inventors:

Michael Christopher Gallman, Calhoun, GA (US);

Michael E. Bell, Calhoun, GA (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
D06N 7/00 (2006.01); A47G 27/02 (2006.01); B29C 48/00 (2019.01); B29C 48/88 (2019.01); B29L 31/00 (2006.01); B32B 5/02 (2006.01); B32B 27/20 (2006.01); B32B 27/32 (2006.01); B32B 37/10 (2006.01); B32B 37/15 (2006.01); B32B 38/00 (2006.01);
U.S. Cl.
CPC ...
D06N 7/0076 (2013.01); A47G 27/0293 (2013.01); B29C 48/0021 (2019.02); B29C 48/0022 (2019.02); B29C 48/914 (2019.02); B32B 5/022 (2013.01); B32B 27/205 (2013.01); B32B 27/32 (2013.01); B32B 37/10 (2013.01); B32B 37/15 (2013.01); B32B 38/0004 (2013.01); D06N 7/0081 (2013.01); B29L 2031/7322 (2013.01); B32B 2038/0052 (2013.01); B32B 2262/0276 (2013.01); B32B 2262/101 (2013.01); B32B 2471/02 (2013.01); D06N 2201/082 (2013.01); D06N 2201/10 (2013.01); D06N 2203/042 (2013.01);
Abstract

A low-weight carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a reinforcing scrim layer partially embedded within the extruded polymer secondary backing layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the reinforcing scrim layer, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the reinforcing scrim layer is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.


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