The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 10, 2025

Filed:

Mar. 18, 2020
Applicant:

Savannah River Nuclear Solutions, Llc, Aiken, SC (US);

Inventors:

Simona E. Hunyadi Murph, North Augusta, SC (US);

Henry T. Sessions, Aiken, SC (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 3/11 (2006.01); B29C 64/153 (2017.01); B64D 37/30 (2006.01); B64U 50/19 (2023.01); B64U 50/32 (2023.01); C22C 1/08 (2006.01); F17C 11/00 (2006.01); F17C 13/08 (2006.01); H01M 8/04082 (2016.01); B22F 10/10 (2021.01);
U.S. Cl.
CPC ...
B22F 3/1125 (2013.01); B29C 64/153 (2017.08); B64D 37/30 (2013.01); B64U 50/19 (2023.01); B64U 50/32 (2023.01); C22C 1/08 (2013.01); F17C 11/005 (2013.01); F17C 13/084 (2013.01); H01M 8/04201 (2013.01); B22F 10/10 (2021.01); B22F 2301/052 (2013.01); B22F 2301/205 (2013.01); F17C 2221/012 (2013.01); H01M 2250/20 (2013.01); Y02E 60/32 (2013.01); Y02E 60/50 (2013.01);
Abstract

Vehicle structural components and additive manufacturing methods for forming the components are described. The structural components incorporate hydrogen storage materials for use in conjunction with hydrogen fuel cells in electric-powered vehicles such as unmanned aerial vehicles. The hydrogen storage materials can be in the form of a 3D printed metal foam that includes a metal hydride and an inert structural metal. The material can exhibit a very low weight density able to store hydrogen in a low pressure solid-state form at a high energy density. The structural components that carry the hydrogen storage materials can be exchangeable components of a vehicle, and the vehicle can be refueled by merely exchanging an exhausted component for a replacement component that is fully-charged with hydrogen.


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