The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 03, 2025

Filed:

Nov. 14, 2022
Applicants:

Toyota Jidosha Kabushiki Kaisha, Toyota, JP;

Nichia Corporation, Anan, JP;

Inventors:

Masaaki Ito, Anjo, JP;

Reimi Tabuchi, Nisshin, JP;

Motoki Hiraoka, Toyota, JP;

Hisashi Maehara, Itano-gun, JP;

Assignees:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01F 41/02 (2006.01); B22F 1/00 (2022.01); B22F 3/16 (2006.01); B22F 3/24 (2006.01); C22C 38/00 (2006.01); H01F 1/059 (2006.01);
U.S. Cl.
CPC ...
H01F 41/0266 (2013.01); B22F 1/09 (2022.01); B22F 3/16 (2013.01); B22F 3/24 (2013.01); C22C 38/001 (2013.01); C22C 38/005 (2013.01); H01F 1/059 (2013.01); H01F 1/0596 (2013.01); H01F 41/0253 (2013.01); H01F 41/0273 (2013.01); B22F 2003/248 (2013.01); B22F 2301/355 (2013.01); B22F 2304/10 (2013.01); C22C 2202/02 (2013.01);
Abstract

A Sm—Fe—N-based rare earth magnet more resistant to demagnetization than ever before, particularly at high temperatures, and a production method thereof are provided. The present disclosure presents a production method of a rare earth magnet, including mixing a SmFeN magnetic powder and a modifier powder to obtain a mixed powder, compression-molding the mixed powder in a magnetic field to obtain a magnetic-field molded body, pressure-sintering the magnetic-field molded body to obtain a sintered body, and heat-treating the sintered body, and a rare earth magnet obtained by the method. Dof the magnetic powder is 1.50 μm or more and 3.00 μm or less, the content ratio of the zinc component in the modifier powder is 6 mass % or more and 30 mass % or less, and the heat treatment temperature is 350° C. or more and 410° C. or less.


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