The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 27, 2025

Filed:

Aug. 13, 2021
Applicant:

Raytheon Technologies Corporation, Farmington, CT (US);

Inventors:

Xuan Liu, Glastonbury, CT (US);

James T. Beals, West Hartford, CT (US);

Xia Tang, West Hartford, CT (US);

Justin R. Hawkes, Marlborough, CT (US);

Olivier H. Sudre, Glastonbury, CT (US);

William F. Werkheiser, East Hartford, CT (US);

Brian T. Hazel, Avon, CT (US);

Richard Wesley Jackson, Mystic, CT (US);

Assignee:

RTX CORPORATION, Farmington, CT (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B28B 23/00 (2006.01); B28B 1/24 (2006.01); B28B 7/00 (2006.01); B28B 7/06 (2006.01); B28B 7/34 (2006.01); B28B 19/00 (2006.01); B29C 33/40 (2006.01); B29C 37/00 (2006.01); C04B 41/00 (2006.01); C04B 41/45 (2006.01); C04B 41/87 (2006.01); F01D 5/14 (2006.01); F01D 5/28 (2006.01);
U.S. Cl.
CPC ...
B28B 23/0056 (2013.01); B28B 1/24 (2013.01); B28B 7/0008 (2013.01); B28B 7/06 (2013.01); B28B 7/348 (2013.01); B28B 19/00 (2013.01); B28B 23/0068 (2013.01); B29C 33/405 (2013.01); B29C 37/0028 (2013.01); C04B 41/0009 (2013.01); C04B 41/45 (2013.01); C04B 41/4539 (2013.01); C04B 41/4578 (2013.01); B29C 2037/0035 (2013.01); C04B 41/87 (2013.01); F01D 5/147 (2013.01); F01D 5/282 (2013.01); F01D 5/284 (2013.01); F01D 5/288 (2013.01); F05D 2230/211 (2013.01); F05D 2230/51 (2013.01); F05D 2230/90 (2013.01); F05D 2300/6033 (2013.01);
Abstract

A method of forming a coating includes providing a mold that has a flexible wall that defines a mold cavity, inserting a component that is to be coated into the mold cavity, the component having a component surface roughness and there being a coating gap defined between the component and the flexible wall of the mold cavity, introducing a molding slurry into the mold cavity, the molding slurry filling the coating gap and contacting the component so as to overcoat the component surface roughness, solidifying the molding slurry to form a green coating on the component, and consolidating the green coating to form a final coating on the component, the final coating having a coating surface roughness that is less than the component surface roughness.


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