The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 20, 2025

Filed:

Apr. 19, 2021
Applicant:

Icon Technology, Inc., Austin, TX (US);

Inventors:

Ananya Markandeya, Austin, TX (US);

Daniel Galvez Moreno, Austin, TX (US);

Aida Margarita Ley Hernandez, Austin, TX (US);

Kunal Kupwade-Patil, Austin, TX (US);

Alexander Le Roux, Austin, TX (US);

Assignee:

ICON Technology, Inc., Austin, TX (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C04B 28/04 (2006.01); B28B 1/00 (2006.01); B33Y 10/00 (2015.01); B33Y 70/00 (2020.01); C04B 14/06 (2006.01); C04B 14/10 (2006.01); C04B 14/28 (2006.01); C04B 111/00 (2006.01);
U.S. Cl.
CPC ...
C04B 28/04 (2013.01); B28B 1/001 (2013.01); B33Y 10/00 (2014.12); B33Y 70/00 (2014.12); C04B 14/06 (2013.01); C04B 14/104 (2013.01); C04B 14/106 (2013.01); C04B 14/28 (2013.01); C04B 2111/00146 (2013.01); C04B 2111/00181 (2013.01);
Abstract

A 3D printable clay-based mortar cementitious ink includes a blend of commercially available Portland cement, calcium carbonate, sand, and calcined clay. The calcined clay is produced from the calcination of clay having a high kaolinite content of greater than about 60%. The clay is calcined at a temperature of between about 600° C. and about 800° C., preferably between about 650° C. and about 850° C., for a period of one to two hours. In a preferred embodiment, a ratio of calcined clay to Portland cement is about 0.148, a ratio of calcium carbonate to Portland cement is about 0.333, and a ratio of sand to Portland cement is approximately about 3.0. The ratio of water to powder (clay, cement, calcium carbonate, and sand) may range between 0.39 and 0.40.


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