The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 20, 2025

Filed:

Jan. 14, 2022
Applicant:

BD Energy Systems, Llc, Houston, TX (US);

Inventors:

Daniel Joseph Barnett, Katy, TX (US);

Gregory Bryan Cargle, Burlington, TX (US);

Shashi Prakash Singh, Sugar Land, TX (US);

Venancz Laszlo Patrovics, Sugar Land, TX (US);

Assignee:

BD Energy Systems, LLC, Houston, TX (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C01B 3/52 (2006.01); B01D 53/047 (2006.01); B01D 53/26 (2006.01); C07C 31/04 (2006.01);
U.S. Cl.
CPC ...
C01B 3/52 (2013.01); B01D 53/047 (2013.01); B01D 53/265 (2013.01); C07C 31/04 (2013.01); B01D 2257/504 (2013.01); C01B 2203/0216 (2013.01); C01B 2203/0283 (2013.01); C01B 2203/0475 (2013.01);
Abstract

Processes and apparatus for low-CO2 emissions methanol production using a high efficiency (>90%) reformer fired with a low-carbon fuel (C:H<0.03) to produce syngas. CO2 is removed from the syngas, and the CO2-lean syngas is fed to a methanol synthesis loop. A purge stream from the methanol synthesis loop is processed to recover a hydrogen-rich stream and a tail gas stream. The hydrogen-rich stream is supplied as fuel to fire the reformer, along with a portion (<10%) of the tail gas, to produce a CO2-lean flue gas (<3 vol %, dry basis). The flue gas is optionally cooled below a dew point to form condensate, which can be collected and removed. The methanol production can have a carbon efficiency of 97% or more, and a CO2 emissions reduction (compared to natural gas firing) of 88% or more.


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