The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 20, 2025

Filed:

Aug. 03, 2023
Applicant:

Blue Origin Manufacturing, Llc, Huntsville, AL (US);

Inventors:

Michael L. Bailey, Montgomery, TX (US);

Weidong Song, Woodinville, WA (US);

Assignee:

Blue Origin Manufacturing, LLC, Huntsville, AL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 20/00 (2006.01); B23K 20/12 (2006.01); B33Y 10/00 (2015.01); B33Y 80/00 (2015.01); B23K 103/10 (2006.01);
U.S. Cl.
CPC ...
B23K 20/1215 (2013.01); B23K 20/1255 (2013.01); B23K 20/128 (2013.01); B23K 20/129 (2013.01); B33Y 10/00 (2014.12); B33Y 80/00 (2014.12); B23K 2103/10 (2018.08);
Abstract

A method of additive manufacturing a structure having integrated passages is provided. In one aspect, the method includes forming first and second parts, each part having a near net shape. The first and second parts are formed by moving a friction stir tool configured to deposit a filler material. An inner surface of each part can be machined to form a generally smooth surface. The first and the second parts are joined to form a structure. The structure is machined to form a generally smooth outer surface. The method includes machining a plurality of grooves extending into the generally smooth outer surface of the structure. A tube is placed into each of the plurality of grooves and a layer of material is deposited to secure the tubes within the plurality of grooves. The method can include machining the outer surface to a predetermined shape.


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