The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 13, 2025

Filed:

Aug. 27, 2020
Applicant:

William Winchin Yen, Arlington, MA (US);

Inventor:

William Winchin Yen, Arlington, MA (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01M 50/457 (2021.01); H01M 10/0525 (2010.01); H01M 50/403 (2021.01); H01M 50/417 (2021.01);
U.S. Cl.
CPC ...
H01M 50/457 (2021.01); H01M 10/0525 (2013.01); H01M 50/403 (2021.01); H01M 50/417 (2021.01);
Abstract

Microporous sheet product suitable for use as a battery separator and method of forming the same. According to one embodiment, the method involves forming an extrusion mixture of one or more thermoplastic polymers and a fluid having a high vapor pressure. Next, the mixture is extruded through a die head, cooled and shaped in a first vapor zone under an above-UEL condition to form a solid sheet material. Next, the sheet material is subjected to a two-step process in a second vapor zone under a below-LEL condition, the first step involving a first stretching/fluid vaporization at a higher temperature, the second step involving a second stretching/fluid vaporization at a lower temperature. The resultant sheet is then annealed, and the remainder of fluid is removed to form a sheet product having a thickness characterized by a structure of smaller and larger pore strata across its thickness.


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