The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 13, 2025

Filed:

May. 30, 2023
Applicant:

Carbon Technology Holdings, Llc, Oakdale, MN (US);

Inventors:

James A Mennell, Brighton, UT (US);

Daniel J. Despen, Oakdale, MN (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C10L 5/44 (2006.01); B01J 21/18 (2006.01); C01B 32/312 (2017.01); C01B 32/318 (2017.01); C10B 39/00 (2006.01); C10B 39/02 (2006.01); C10B 41/00 (2006.01); C10B 43/02 (2006.01); C10B 45/00 (2006.01); C10B 47/30 (2006.01); C10B 49/02 (2006.01); C10B 53/02 (2006.01); C10B 57/02 (2006.01); C10B 57/06 (2006.01); C10B 57/10 (2006.01); C10L 5/04 (2006.01); C10L 5/36 (2006.01); C21B 5/00 (2006.01); C21C 5/52 (2006.01); C22B 4/02 (2006.01); H01B 1/04 (2006.01); C21B 13/00 (2006.01);
U.S. Cl.
CPC ...
C10L 5/447 (2013.01); B01J 21/18 (2013.01); C01B 32/312 (2017.08); C01B 32/318 (2017.08); C10B 39/00 (2013.01); C10B 39/02 (2013.01); C10B 41/00 (2013.01); C10B 43/02 (2013.01); C10B 45/00 (2013.01); C10B 47/30 (2013.01); C10B 49/02 (2013.01); C10B 53/02 (2013.01); C10B 57/02 (2013.01); C10B 57/06 (2013.01); C10B 57/10 (2013.01); C10L 5/04 (2013.01); C10L 5/36 (2013.01); C10L 5/363 (2013.01); C10L 5/365 (2013.01); C10L 5/366 (2013.01); C10L 5/442 (2013.01); C21B 5/007 (2013.01); C21C 5/52 (2013.01); C22B 4/02 (2013.01); H01B 1/04 (2013.01); C10L 2200/0204 (2013.01); C10L 2200/025 (2013.01); C10L 2200/0469 (2013.01); C10L 2290/02 (2013.01); C10L 2290/06 (2013.01); C10L 2290/08 (2013.01); C10L 2290/145 (2013.01); C10L 2290/28 (2013.01); C10L 2290/30 (2013.01); C10L 2290/50 (2013.01); C10L 2290/52 (2013.01); C10L 2290/58 (2013.01); C10L 2290/60 (2013.01); C21B 13/0066 (2013.01); Y02E 50/10 (2013.01); Y02E 50/30 (2013.01); Y02P 10/143 (2015.11); Y02P 20/129 (2015.11); Y02P 20/145 (2015.11); Y02W 10/30 (2015.05); Y02W 10/37 (2015.05);
Abstract

This invention provides processes and systems for converting biomass into high carbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects. The structural objects may have a structure and/or strength that derive from the feedstock, heat rate, and additives.


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