The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 13, 2025

Filed:

Jan. 23, 2023
Applicant:

Knauf Gips KG, Iphofen, DE;

Inventors:

Qinghua Li, Rolling Meadows, IL (US);

Rafael Bury, Wheeling, IL (US);

Assignee:

KNAUF GIPS KG, Iphofen, DE;

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C04B 28/14 (2006.01); B32B 13/08 (2006.01); B32B 37/15 (2006.01); B32B 37/24 (2006.01); C04B 22/12 (2006.01); C04B 22/16 (2006.01); C04B 24/38 (2006.01); D21H 19/12 (2006.01); E04C 2/04 (2006.01); C04B 103/10 (2006.01); C04B 111/00 (2006.01);
U.S. Cl.
CPC ...
C04B 28/14 (2013.01); B32B 13/08 (2013.01); B32B 37/15 (2013.01); B32B 37/24 (2013.01); C04B 22/124 (2013.01); C04B 22/16 (2013.01); C04B 24/38 (2013.01); D21H 19/12 (2013.01); E04C 2/043 (2013.01); B32B 2037/243 (2013.01); B32B 2250/03 (2013.01); B32B 2250/40 (2013.01); B32B 2255/12 (2013.01); B32B 2255/26 (2013.01); B32B 2317/12 (2013.01); B32B 2318/00 (2013.01); B32B 2607/00 (2013.01); C04B 2103/10 (2013.01); C04B 2111/0062 (2013.01);
Abstract

Gypsum boards formed from synthetic gypsum and other gypsum sources having high chloride salt concentrations. Gypsum boards may include a board core including set gypsum between a front cover sheet and a back cover sheet. A total concentration of the chloride anion in the board core ranges from about 150 to 4000 parts by weight (pbw) chloride, typically about 300 to about 3000 pbw, more typically from about 400 to about 2000 pbw, further typically from about 1000 to about 2000 pbw, and further typically from about 600 to about 1000 pbw, per 1,000,000 pbw calcium sulfate dihydrate. A polymer layer contacts an inner surface of the back cover sheet. A densified gypsum layer contacts an inner surface of the front cover sheet. Methods of making the gypsum board, and a wall system for employing the gypsum boards, are also provided.


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