The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 13, 2025

Filed:

Mar. 01, 2022
Applicant:

Baker Hughes Oilfield Operations Llc, Houston, TX (US);

Inventors:

Gunaranjan Chaudhry, Karnataka, IN;

Thomas Dobrowolski, The Woodlands, TX (US);

Chad Yates, Houston, TX (US);

Jayesh Jain, The Woodlands, TX (US);

Mackenzie Dreese, Oklahoma City, OK (US);

Lakshmi Jyotshna Vendra, Spring, TX (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 64/393 (2017.01); B22F 10/28 (2021.01); B22F 10/31 (2021.01); B22F 10/36 (2021.01); B22F 12/90 (2021.01); B23K 26/03 (2006.01); B23K 26/06 (2014.01); B23K 26/70 (2014.01); B29C 64/153 (2017.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B29C 64/393 (2017.08); B22F 10/28 (2021.01); B22F 10/31 (2021.01); B22F 10/36 (2021.01); B22F 12/90 (2021.01); B23K 26/03 (2013.01); B23K 26/0626 (2013.01); B23K 26/705 (2015.10); B29C 64/153 (2017.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12);
Abstract

A method of calibrating a laser of an additive manufacturing system involves processing a test pattern with the laser while varying one or more of laser power and/or scan speed. Thermal energy emitted from the resulting meltpool is measured while processing the test pattern. The power of the laser is calculated using a relationship between volumetric energy density and the thermal emissions, and the laser power is adjusted based on the calculated laser power. An additive manufacturing system for performing such a method may include a laser, a thermal sensor configured to measure meltpool thermal emissions, a processor configured to calculate a laser power based on the measured meltpool thermal emissions of the test pattern, and a controller configured to adjust the laser power based on the calculated laser power.


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