The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 29, 2025

Filed:

Jun. 20, 2024
Applicant:

Interactive Cards, Inc., Lakeland, FL (US);

Inventor:

Michael Scruggs, Lakeland, FL (US);

Assignee:

InterActive Cards, Inc., Lakeland, FL (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
G06K 19/077 (2005.12); B32B 9/04 (2005.12); B32B 37/12 (2005.12);
U.S. Cl.
CPC ...
G06K 19/07722 (2012.12); B32B 9/041 (2012.12); B32B 37/1207 (2012.12); B32B 2309/12 (2012.12); B32B 2425/00 (2012.12);
Abstract

A method of interlaying a metal core for a dual-layer electronic metal payment card. The metal core includes a metal layer having one or more openings formed therein (such as to receive a payment module or another electronic component or aesthetic feature). To interlay the metal core, the metal layer is laminated with a heat activated film layer and a release liner, and the laminated structure is subsequently placed on a heating plate. A polymer is applied only to the one or more openings. Using a containment structure placed over the metal core layer and a combination of heat, vacuum pressure, and pressurized inert gas, the method includes adhering and curing the polymer to the heat activated film to complete the lamination process. After curing, excess polymer is removed via a finishing edge (such as a grinder, a sander, a milling machine, or as similar edge).


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