The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 29, 2025

Filed:

Jan. 18, 2022
Applicant:

Siemens Energy, Inc., Orlando, FL (US);

Inventors:

Kazim Ozbaysal, Charlotte, NC (US);

Ahmed Kamel, Orlando, FL (US);

Assignee:

Siemens Energy, Inc., Orlando, FL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C22C 19/05 (2005.12); B22F 1/00 (2021.12); B22F 1/105 (2021.12); B22F 5/04 (2005.12); B22F 10/14 (2020.12); B22F 10/25 (2020.12); B22F 10/28 (2020.12); B22F 10/62 (2020.12); B22F 10/64 (2020.12); B22F 12/41 (2020.12); B23K 26/342 (2013.12); B23K 35/02 (2005.12); B23K 35/30 (2005.12); B29C 64/165 (2016.12); B33Y 10/00 (2014.12); B33Y 40/20 (2019.12); B33Y 70/00 (2019.12); B33Y 80/00 (2014.12); C22C 1/04 (2022.12); C22C 30/00 (2005.12); B22F 1/05 (2021.12); B23K 103/08 (2005.12);
U.S. Cl.
CPC ...
C22C 19/056 (2012.12); B22F 1/09 (2021.12); B22F 1/105 (2021.12); B22F 5/04 (2012.12); B22F 10/14 (2020.12); B22F 10/25 (2020.12); B22F 10/62 (2020.12); B22F 10/64 (2020.12); B22F 12/41 (2020.12); B23K 26/342 (2015.09); B23K 35/0261 (2012.12); B23K 35/304 (2012.12); B29C 64/165 (2017.07); B33Y 40/20 (2019.12); B33Y 70/00 (2014.11); B33Y 80/00 (2014.11); C22C 1/0433 (2012.12); C22C 19/057 (2012.12); C22C 30/00 (2012.12); B22F 1/05 (2021.12); B22F 10/28 (2020.12); B22F 2301/052 (2012.12); B22F 2301/15 (2012.12); B22F 2301/205 (2012.12); B22F 2304/10 (2012.12); B22F 2998/10 (2012.12); B23K 2103/08 (2018.07); B33Y 10/00 (2014.11); C22C 2202/00 (2012.12);
Abstract

A method is provided that facilitates additive manufacturing a superalloy component using a liquid assisted additive manufacturing process. The method includes successively depositing and fusing together layers of a superalloy powder mixture comprising a high melt superalloy powder and a low melt superalloy powder to build up an additive portion of the superalloy component. The method may further include heat treating the additive portion to form a homogenized base alloy of which the additive portion is comprised, which base alloy has a chemistry defined by the superalloy powder mixture. Each of the high melt superalloy powder, the low melt superalloy powder, and the superalloy powder mixture may have a nickel content by weight greater than 40% and have an aluminum content by weight of greater than 1.5%. The low melt superalloy powder may include at least 5% by weight of tantalum, and the high melt superalloy powder may include less than half the content by weight percent of tantalum compared to the content by weight percent of tantalum in the low melt superalloy powder.


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