The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 29, 2025

Filed:

Jul. 09, 2021
Applicant:

Ford Global Technologies, Llc, Dearborn, MI (US);

Inventors:

Christopher Michael Seubert, New Hudson, MI (US);

Mark Edward Nichols, Saline, MI (US);

Ellen Cheng-chi Lee, Ann Arbor, MI (US);

Assignee:

Ford Global Technologies, LLC, Dearborn, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/30 (2016.12); B29C 71/04 (2005.12); B33Y 10/00 (2014.12); B33Y 40/20 (2019.12); H01J 37/317 (2005.12);
U.S. Cl.
CPC ...
B29C 64/30 (2017.07); B29C 71/04 (2012.12); B33Y 10/00 (2014.11); B33Y 40/20 (2019.12); H01J 37/317 (2012.12); H01J 2237/202 (2012.12); H01J 2237/204 (2012.12); H01J 2237/3156 (2012.12);
Abstract

A method of forming a part includes 3D printing a photopolymerizable resin and forming a preformed part and subsequently post-curing the preformed part with electron beams. The preformed part may be cured via UV curing. A section of the preformed part post-cured with electron beams may have a thickness of at least 1.0 centimeter, for example, at least 2.0 centimeters or at least 3.0 centimeters. An electron beam dosage to post-cure the preformed part may be between 10 kilogray (kGy) and 100 kGy. The preformed part may be 3D printed using stereolithography (SLA), digital light processing (DLP) or material jetting (MJ) and the photopolymerizable resin may include at least one of an acrylate functional polymer and a methacrylate functional polymer. In the alternative, or in addition to, the photopolymerizable resin may include at least one of a urethane, a polyester, and a polyether.


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