The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 01, 2025

Filed:

Sep. 10, 2021
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Venkateshwar R. Aitharaju, Troy, MI (US);

Xiaosong Huang, Novi, MI (US);

Bhavesh Shah, Troy, MI (US);

Gustavo Cibrian Salazar, Belle River, CA;

Su Jung Han, West Bloomfield, MI (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01M 50/231 (2021.01); H01M 50/209 (2021.01); H01M 50/224 (2021.01); H01M 50/227 (2021.01); H01M 50/233 (2021.01);
U.S. Cl.
CPC ...
H01M 50/231 (2021.01); H01M 50/209 (2021.01); H01M 50/224 (2021.01); H01M 50/227 (2021.01); H01M 50/233 (2021.01);
Abstract

A hybrid material housing for a battery reduces or minimizes thermal runaway propagation. The housing includes a composite structure for the battery and optionally includes a polymeric matrix selected from the group consisting of: epoxy, phenolic resin, polyester, vinyl ester, and combinations thereof and a reinforcing material selected from the group consisting of: glass fibers, carbon fibers, basalt fibers, aromatic polyamide KEVLAR® fibers, and combinations thereof. A metal layer is disposed along an exterior surface of the composite structure that comprises aluminum, steel, stainless steel, alloys, and combinations thereof. In a first mode, the metal layer contacts the composite structure and in a second mode after exposure to a thermal load of greater than or equal to about 500° C., the metal layer at least partially delaminates from the exterior surface and forms insulating air gaps to define a thermal barrier. Methods of forming the hybrid material housings are also provided.


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