The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 01, 2025

Filed:

Dec. 29, 2021
Applicant:

Lawrence Livermore National Security, Llc, Livermore, CA (US);

Inventor:

Frank Ravizza, Livermore, CA (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
G02B 23/02 (2006.01); B29D 11/00 (2006.01); C01B 33/158 (2006.01); C01B 33/16 (2006.01); G02B 7/18 (2021.01); G02B 7/182 (2021.01); G02B 7/183 (2021.01); G02B 17/08 (2006.01); B29K 105/00 (2006.01);
U.S. Cl.
CPC ...
G02B 23/02 (2013.01); B29D 11/00596 (2013.01); B29D 11/00865 (2013.01); C01B 33/1585 (2013.01); C01B 33/16 (2013.01); C01B 33/163 (2013.01); G02B 7/181 (2013.01); G02B 7/182 (2013.01); G02B 7/183 (2013.01); G02B 17/0808 (2013.01); B29K 2105/0061 (2013.01); C08J 2205/026 (2013.01);
Abstract

Disclosed are monolithic optical systems using an aerogel molded around a mandrel. A method of manufacturing an optical system includes applying a reflective coating to at least a portion of a surface of a mandrel, placing the mandrel in a tank and subsequently filling the tank with aerogel to a predetermined depth below a top of the mandrel. The method includes adding a separation layer to the tank on top of the aerogel at the predetermined depth, catalyzing the separation layer into a solid, and adding aerogel on top of the separation layer filling the tank with aerogel above a height of the mandrel, and removing the aerogel and mandrel from the tank, drying the aerogel into a solid aerogel structure, catalyzing the reflective coating to bond the reflective coating with the aerogel, and removing the mandrel from the aerogel structure to produce the aerogel structure having a hollowed-out interior.


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