The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 25, 2025

Filed:

Dec. 02, 2020
Applicant:

Desktop Metal, Inc., Burlington, MA (US);

Inventors:

Ilya L. Rushkin, Acton, MA (US);

Shannon Lee Taylor, Westford, MA (US);

Yun Bai, Burlington, MA (US);

John Reidy, Somerville, MA (US);

Assignee:

Desktop Metal, Inc., Burlington, MA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 10/14 (2021.01); B22F 3/10 (2006.01); B29C 64/165 (2017.01); B29K 33/04 (2006.01); B29K 105/24 (2006.01); B33Y 10/00 (2015.01); B33Y 70/10 (2020.01); B33Y 80/00 (2015.01);
U.S. Cl.
CPC ...
B22F 10/14 (2021.01); B22F 3/1007 (2013.01); B22F 3/1021 (2013.01); B29C 64/165 (2017.08); B33Y 10/00 (2014.12); B33Y 70/10 (2020.01); B33Y 80/00 (2014.12); B22F 2201/10 (2013.01); B22F 2201/20 (2013.01); B22F 2301/10 (2013.01); B22F 2301/255 (2013.01); B29K 2033/04 (2013.01); B29K 2105/24 (2013.01);
Abstract

Methods of additive manufacturing using noble metals and/or copper metal, and binder compositions for use during the additive manufacturing methods, are generally described. In some instances, the methods of additive manufacturing include de-binding (and in some cases sintering steps) that afford metal-based composites, de-bound metal structures, and metal objects containing noble metals (e.g., silver, gold, platinum) and/or copper that have improved properties, such as relatively high densities. In certain aspects, combinations of certain metal powders (e.g., noble metal and/or copper powders) with certain binder compositions may result in improved properties of resulting metal objects produced by the additive manufacturing process, such as relatively low surface roughnesses. The binder compositions described may include a low molecular weight polymer (e.g., including an acrylic acid repeat unit) and, in some cases, a cross-linking agent.


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