Optical devices having dichroic beam combiners, optical devices for use with dichroic beam combiners, and methods of manufacture therefor

Abstract

Coated surfaces arranged in a stack assume a periodic formation having a sequence of segments including a first segment. The first segment has first, second, and third coated surfaces, and is repeated a set number of times to form the periodic formation. The stack is sliced to form a slice having two major external surfaces and adjacent sections each having coated surfaces from one segment between the two major external surfaces. The slice is cut to form at least one substrate from each section. Each substrate has two major surfaces and coated surfaces from a single segment of the periodic formation between the two major surfaces. In certain embodiments, the first coated surface reflects a first light color, the second coated surface transmits the first light color and reflects a second light color, and the third surface reflects a third light color and transmits the first and second light colors.