Detecting events in progressing cavity pump operation and maintenance based on anomaly and drift detection

Abstract

Systems/methods for real-time monitoring and control of a well site provide an event monitor and detector for progressing cavity pump (PCP) operations at the well site. The event monitor and detector uses machine learning (ML) based anomaly detection to detect operations that fall outside normal PCP operating space. The event monitor and detector then computes novelty scores for the anomalies and checks whether the novelty scores exceed a threshold novelty score. If the number of novelties detected within a given detection window exceeds a minimum threshold count, then the event monitor and detector flags an 'event' and automatically responds accordingly. The event monitor and detector also provides an explanation with the alerts that quantifies the extent to which various PCP parameters contributed to the event. The event monitor and detector further performs drift detection to determine whether an event may be due to operator-initiated adjustments to PCP parameters.