The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 11, 2025

Filed:

Feb. 21, 2023
Applicant:

Carbonbuilt, El Segundo, CA (US);

Inventor:

Iman Mehdipour, Los Angeles, CA (US);

Assignee:

CarbonBuilt, El Segundo, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 40/02 (2006.01); C04B 14/28 (2006.01); F23K 1/00 (2006.01); B01D 47/00 (2006.01); B01D 53/26 (2006.01); C04B 111/00 (2006.01); F23J 15/02 (2006.01);
U.S. Cl.
CPC ...
C04B 40/0236 (2013.01); C04B 14/28 (2013.01); F23K 1/00 (2013.01); B01D 47/00 (2013.01); B01D 53/265 (2013.01); C04B 2111/00017 (2013.01); F23J 15/02 (2013.01); F23K 2201/20 (2013.01);
Abstract

Provided herein are integrated biomass combustion-carbonation gas conditioning systems to directly sequester carbon dioxide from biomass-derived CO-containing flue gas. The COis sequestered by mineral carbonation in concrete materials within a carbonation reactor. The mineral carbonation processes sequester COin concrete materials, aqueous slurries, or aggregates without any additional carbon enrichment process. Contacting a CO-containing gas stream from a biomass combustion apparatus with concrete, aggregate, or alkaline solutions, causes a carbonation reaction in which carbonation products such as calcium carbonate (CaCO) and alumina silica gel are formed. The carbonation reactions set forth herein are useful for strengthening concrete and concrete components. Certain processes herein condition the biomass-derived flue gas. The conditioning includes condensing the gas to remove acidic gas, and to remove particulates and water. The conditioning includes adjusting the temperature, relative humidity, and gas flow rate of the biomass-derived flue gas without any carbon capture step before entering the carbonation reactor. The permanent storage of COin concrete materials reduces carbon emissions from biomass combustion systems. The process does so, in certain embodiments, at low temperatures, ambient pressure, and even under dilute COconcentrations in CO-containing flue gas streams. For example, the COconcentration in a CO-containing flue gas stream from a biomass combustion system may be lower than 20 volume percent (vol %) and be used to produce low-carbon concrete materials.


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