The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 04, 2025

Filed:

Feb. 03, 2021
Applicant:

Aladdin Manufacturing Corporation, Calhoun, GA (US);

Inventor:

Michael E. Bell, Glasgow, VA (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 65/00 (2006.01); B32B 37/10 (2006.01); B32B 37/15 (2006.01); D06N 3/00 (2006.01); D06N 7/00 (2006.01); B29C 65/48 (2006.01); B32B 37/24 (2006.01); B32B 37/26 (2006.01);
U.S. Cl.
CPC ...
D06N 3/0036 (2013.01); B32B 37/10 (2013.01); B32B 37/153 (2013.01); D06N 7/0076 (2013.01); D06N 7/0081 (2013.01); D06N 7/0086 (2013.01); B29C 65/004 (2013.01); B29C 65/48 (2013.01); B32B 2037/243 (2013.01); B32B 2037/266 (2013.01); B32B 2305/022 (2013.01); B32B 2305/188 (2013.01); B32B 2305/20 (2013.01); B32B 2367/00 (2013.01); B32B 2471/02 (2013.01); D06N 2203/061 (2013.01); D06N 2209/1628 (2013.01); D06N 2209/1671 (2013.01);
Abstract

A carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a cushion, comprising a reinforcing scrim layer within a polymer layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the cushion, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the cushion is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.


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