The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 04, 2025

Filed:

Dec. 06, 2022
Applicant:

Rolls-royce Plc, London, GB;

Inventors:

John R. Nicholls, Crainfield, GB;

Victoria Louise Minns, Cranfield, GB;

David S. Rickerby, Derby, GB;

Assignee:

Rolls-Royce PLC, London, GB;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C23C 2/12 (2006.01); C09D 1/00 (2006.01); C23C 22/20 (2006.01); C23C 22/78 (2006.01);
U.S. Cl.
CPC ...
C09D 1/00 (2013.01); C23C 22/20 (2013.01); C23C 22/78 (2013.01);
Abstract

A method of forming a protective coating. The method includes providing a substrate including at least one chemical element and a surface; forming a basecoat composition including an aluminium phase including aluminium; applying the basecoat composition on the surface of the substrate to form a basecoat layer; heating the basecoat layer to a first temperature for a predetermined period of time; applying a glow discharge plasma on the basecoat layer; and heating the basecoat layer to a second temperature greater than the first temperature, in order to activate an exothermic reaction between at least the aluminium phase of the basecoat layer and the at least one chemical element of the substrate, wherein the exothermic reaction forms the protective coating on the surface of the substrate.


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