The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 25, 2025

Filed:

Feb. 28, 2020
Applicants:

Akira Saito, Kanagawa, JP;

Koji Takimoto, Kanagawa, JP;

Andrew J. Boydston, Cross Plains, WI (US);

Chang-uk Lee, Seattle, WA (US);

Mark A. Ganter, Edmonds, WA (US);

Duane W. Storti, Seattle, WA (US);

Inventors:

Akira Saito, Kanagawa, JP;

Koji Takimoto, Kanagawa, JP;

Andrew J. Boydston, Cross Plains, WI (US);

Chang-Uk Lee, Seattle, WA (US);

Mark A. Ganter, Edmonds, WA (US);

Duane W. Storti, Seattle, WA (US);

Assignee:

Ricoh Co., Ltd., Tokyo, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/165 (2017.01); B29C 64/112 (2017.01); B29C 64/40 (2017.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 40/20 (2020.01); B33Y 70/00 (2020.01); B29C 64/393 (2017.01); B29K 71/00 (2006.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B29C 64/165 (2017.08); B29C 64/40 (2017.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 40/20 (2020.01); B33Y 70/00 (2014.12); B29C 64/112 (2017.08); B29C 64/393 (2017.08); B29K 2071/00 (2013.01); B33Y 50/02 (2014.12);
Abstract

The present invention provides methods, processes, and systems for the manufacture of three-dimensional articles made of polymers using 3D printing. A layer of prepolymer is deposited on a build plate to form a powder bed. Then, solutions of first and/or second binding agents are printed on the powder bed in a predetermined pattern. After a predetermined period of time, sequential layers are printed to provide the three-dimensional article. The removable binding agent is then removed. The removable binding agent may be solubilized polyetheretherketone. Examples of solubilized polyetheretherketone include, but are not limited to, sulfonated polyetheretherketone and/or nitrated polyetheretherketone. The three-dimensional object can be cured to produce the three-dimensional article composed of the final polymers.


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