The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 11, 2025

Filed:

Apr. 11, 2023
Applicant:

Continuus Materials Intellectual Property, Llc, The Woodlands, TX (US);

Inventors:

Jack G. Winterowd, Puyallup, WA (US);

Kasey Fisher, Philadelphia, PA (US);

Matthew Spencer, Palatine, IL (US);

Marko Suput, Lompoc, CA (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B27N 3/02 (2006.01); B27N 3/00 (2006.01); B27N 3/10 (2006.01); B27N 3/20 (2006.01); B27N 3/24 (2006.01); B29C 35/16 (2006.01); B29C 43/58 (2006.01); B29K 105/26 (2006.01); B32B 27/20 (2006.01); B32B 29/00 (2006.01); B32B 37/04 (2006.01); B32B 37/10 (2006.01); B32B 37/24 (2006.01); E04C 2/20 (2006.01); E04D 3/35 (2006.01); E04D 12/00 (2006.01); B29L 7/00 (2006.01);
U.S. Cl.
CPC ...
B32B 37/04 (2013.01); B27N 3/002 (2013.01); B27N 3/007 (2013.01); B27N 3/02 (2013.01); B27N 3/10 (2013.01); B27N 3/203 (2013.01); B27N 3/24 (2013.01); B29C 35/16 (2013.01); B32B 27/20 (2013.01); B32B 29/005 (2013.01); B32B 37/1054 (2013.01); B32B 37/24 (2013.01); E04C 2/20 (2013.01); E04D 3/35 (2013.01); E04D 12/002 (2013.01); B29C 2043/5808 (2013.01); B29C 2043/5816 (2013.01); B29C 2043/5825 (2013.01); B29K 2105/26 (2013.01); B29L 2007/002 (2013.01); B32B 2250/05 (2013.01); B32B 2250/40 (2013.01); B32B 2260/028 (2013.01); B32B 2260/046 (2013.01); B32B 2264/04 (2013.01); B32B 2264/062 (2013.01); B32B 2272/00 (2013.01); B32B 2305/70 (2013.01); B32B 2419/06 (2013.01);
Abstract

A method may include pressing a mat including a blend of paper and plastic fragments by applying a pressure to the mat using a heated press such that the mat is compressed to a first thickness, where the pressure is greater than a critical pressure threshold such that at least a portion of a moisture content of the mat is in a super-heated liquid state. The method may include maintaining the pressure on the mat above the critical pressure threshold until at least a portion of the plastic fragments of the mat are melted. The method may include decreasing the pressure on the mat below the critical pressure threshold such that the mat expands to a second thickness greater than or equal to a target thickness, and such that the portion of the moisture content of the mat in the super-heated liquid state is converted to steam.


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