The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 11, 2025

Filed:

Oct. 20, 2022
Applicant:

X-card Holdings, Llc, West Chester, PA (US);

Inventor:

Mark A. Cox, West Chester, PA (US);

Assignee:

X-CARD HOLDINGS, LLC, West Chester, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 3/24 (2006.01); B32B 3/18 (2006.01); B32B 3/26 (2006.01); B32B 7/12 (2006.01); B32B 27/08 (2006.01); B32B 27/30 (2006.01);
U.S. Cl.
CPC ...
B32B 27/08 (2013.01); B32B 3/18 (2013.01); B32B 3/266 (2013.01); B32B 7/12 (2013.01); B32B 27/304 (2013.01); B32B 2307/41 (2013.01); B32B 2307/412 (2013.01); B32B 2307/414 (2013.01); B32B 2307/748 (2013.01); B32B 2307/75 (2013.01); B32B 2425/00 (2013.01);
Abstract

The disclosure provides a method for forming a core layer for a plurality of information carrying cards, a resulting core layer, and a resulting information carrying card. A first portion of a crosslinkable polymer composition is dispensed onto the first thermoplastic layer. A second thermoplastic layer having a plurality of through-holes therein is then applied. A second portion of the crosslinkable polymer composition is dispensed into each through-hole. An inlay layer is placed over the polymer composition inside each through-hole. A third portion of the crosslinkable polymer composition is dispensed over each inlay layer. A third thermoplastic layer or a release film is placed over the third portion of the crosslinkable polymer composition to provide a layered structure. Each respective inlay layer is configured to be movable and/or self-center inside each through-hole in the presence of the crosslinkable polymer composition when the layered structure is pressed on a pressure.


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