The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 28, 2025

Filed:

Aug. 09, 2022
Applicants:

GM Global Technology Operations Llc, Detroit, MI (US);

The Board of Trustees of the University of Illinois, Urbana, IL (US);

Inventors:

Nilesh D. Mankame, Ann Arbor, MI (US);

Ruoyu Sun, Champaign, IL (US);

Girish Krishnan, Mahomet, IL (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 5/32 (2006.01); B29C 44/12 (2006.01); B29C 44/18 (2006.01); B29C 44/34 (2006.01); B29L 31/30 (2006.01); B32B 1/08 (2006.01); B32B 5/20 (2006.01); B32B 7/12 (2006.01); B32B 37/00 (2006.01); B32B 37/15 (2006.01); B62D 29/04 (2006.01);
U.S. Cl.
CPC ...
B32B 5/32 (2013.01); B29C 44/1219 (2013.01); B29C 44/186 (2013.01); B29C 44/35 (2013.01); B32B 1/08 (2013.01); B32B 5/20 (2013.01); B32B 7/12 (2013.01); B32B 37/0046 (2013.01); B32B 37/15 (2013.01); B62D 29/046 (2013.01); B29L 2031/30 (2013.01); B32B 2305/022 (2013.01); B32B 2605/00 (2013.01);
Abstract

A structural component for a vehicle and a process and system for forming the structural component. A first cavity is formed in a first hollow passage between a first bladder and an interior surface of a component forming the structural component. A first structural reinforcement layer is formed in the first cavity by filling the first cavity with a first polymer resin and foaming the first polymer resin to form a first polymer resin foam. A second cavity is formed in the first hollow passage and a second structural reinforcement layer is formed in the second cavity by filling the second cavity with a second polymer resin and foaming the second polymer resin to form a second polymer resin foam.


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