The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 28, 2025

Filed:

Sep. 18, 2020
Applicant:

Lawrence Livermore National Security, Llc, Livermore, CA (US);

Inventors:

Sourabh Kumar Saha, Livermore, CA (US);

Robert Matthew Panas, Dublin, CA (US);

Shih-Chi Chen, Hong Kong, CN;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
G02B 27/28 (2006.01); B29C 64/135 (2017.01); B29C 64/268 (2017.01); B29C 64/273 (2017.01); B29C 64/286 (2017.01); B29C 64/393 (2017.01); B33Y 10/00 (2015.01); G02B 26/08 (2006.01); G03F 7/00 (2006.01); B33Y 30/00 (2015.01);
U.S. Cl.
CPC ...
B29C 64/135 (2017.08); B29C 64/268 (2017.08); B29C 64/273 (2017.08); B29C 64/286 (2017.08); B29C 64/393 (2017.08); G02B 26/0833 (2013.01); G02B 27/285 (2013.01); G03F 7/70258 (2013.01); G03F 7/70291 (2013.01); G03F 7/70508 (2013.01); G03F 7/7085 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12);
Abstract

The present disclosure relates to a method for performing an additive manufacturing operation to form a structure by processing a photopolymer resist material. A laser beam is directed at a tunable mask. At least one emergent beam is collected from a plurality of emergent beams emerging from the tunable mask. The at least one emergent beam is collimated to create a collimated beam. Each emergent beam from the tunable mask has a plurality of beam lets of varying or identical intensity, and each beam let emerges from a unique subsection or region of the tunable mask. The collimated beam is focused into a laser beam which is projected as an image plane onto or within the photopolymer resist material, such that the same optical path length is created between the tunable mask and the focused image plane for all optical frequencies of the focused laser beam. The focused laser beam illuminates a select pattern of subsections on the tunable mask for a finite duration of time to cause simultaneous polymerization of select portions of the photopolymer resist material corresponding to the select pattern.


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