The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 07, 2025

Filed:

Jul. 05, 2023
Applicant:

Aries Clean Technologies Llc, Franklin, TN (US);

Inventors:

Joseph Regnery, Franklin, TN (US);

Joel Thornton, Franklin, TN (US);

Matthew Newman, Franklin, TN (US);

Brandon Davis, Franklin, TN (US);

Assignee:

ARIES CLEAN TECHNOLOGIES LLC, Franklin, TN (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C01B 32/324 (2017.01); C01B 32/336 (2017.01); C10B 19/00 (2006.01); C10B 39/06 (2006.01); C10B 47/18 (2006.01); C10B 47/30 (2006.01); C10B 57/00 (2006.01); C10J 3/26 (2006.01); C10J 3/84 (2006.01);
U.S. Cl.
CPC ...
C01B 32/324 (2017.08); C01B 32/336 (2017.08); C10B 19/00 (2013.01); C10B 39/06 (2013.01); C10B 47/18 (2013.01); C10B 47/30 (2013.01); C10B 57/005 (2013.01); C10J 3/84 (2013.01); C10J 3/26 (2013.01); C10J 2300/0916 (2013.01); C10J 2300/1625 (2013.01);
Abstract

Herein disclosed are apparatus and associated methods related to producing an enhanced surface area biochar product with a desired activation level based on receiving biochar into a processing vessel configured with multiple independently temperature-controlled chambers and counter-flow steam injection, controlling activation levels of the biochar by moving the biochar through the processing vessel and adjusting the temperature of the biochar by injecting steam into at least one temperature-controlled chamber of the processing vessel, recovering volatiles driven off through dehydration using a thermal oxidizer, cooling the biochar to a desired discharge temperature using steam and retention time, and discharging the activated biochar product. The processing vessel may be a calciner, a rotary calciner, or a kiln. Biochar may be heated or cooled to a desired thermochemical processing temperature depending on the temperature of the received biochar. Counter-flow saturated steam may sweep volatile gases to a thermal oxidizer using a vacuum system.


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