The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 07, 2025

Filed:

Jan. 19, 2022
Applicant:

Nike, Inc., Beaverton, OR (US);

Inventors:

Jeongeun Bae, Beaverton, OR (US);

Rory S. Blanche, Portland, OR (US);

Ryan Creswell, Beaverton, OR (US);

William Denton, Beaverton, OR (US);

Caleb W. Dyer, Beaverton, OR (US);

Bryan N. Farris, North Plains, OR (US);

Diego Zurita, Beaverton, GA (US);

David Jung, Busan, KR;

Minseung Kang, Busan, KR;

Assignee:

NIKE, Inc., Beaverton, OR (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
A43B 13/18 (2006.01); A43B 13/04 (2006.01); B29D 35/02 (2010.01); B29D 35/12 (2010.01); B29K 77/00 (2006.01); B29K 105/04 (2006.01); B29K 105/24 (2006.01); B29K 105/26 (2006.01); B29L 31/50 (2006.01);
U.S. Cl.
CPC ...
A43B 13/187 (2013.01); A43B 13/04 (2013.01); B29D 35/02 (2013.01); B29D 35/122 (2013.01); B29K 2077/00 (2013.01); B29K 2105/046 (2013.01); B29K 2105/24 (2013.01); B29K 2105/26 (2013.01); B29L 2031/504 (2013.01);
Abstract

Methods and systems are provided for forming a molded foam article. An example method may include molding a plurality of separate pieces of closed-cell foam by exposure to a temperature cycle within a sealed mold to soften the plurality of pieces sufficiently for physical bonding; and forming a molded foam article with the pieces bonded together without an adhesive, wherein, during the temperature cycle, the mold is unsealed at least once to release gases and/or pressure. In another example, a method includes exposing a filled, sealed mold filled with a plurality of pieces of foamed material to a heating cycle; at a threshold temperature, unsealing the filled, sealed mold until a pressure reduces to within a threshold of atmospheric pressure; and, following the unsealing, cooling the filled mold prior to removing a molded foam article.


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