The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 31, 2024

Filed:

Apr. 27, 2019
Applicant:

Hewlett-packard Development Company, L.p., Spring, TX (US);

Inventors:

James W. Stasiak, Corvallis, OR (US);

Garry D. Hinch, Corvallis, OR (US);

Timothy L. Weber, Corvallis, OR (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 64/165 (2017.01); B22F 1/0545 (2022.01); B22F 1/105 (2022.01); B22F 3/10 (2006.01); B22F 10/14 (2021.01); B22F 10/64 (2021.01); B22F 12/13 (2021.01); B22F 12/17 (2021.01); B22F 12/53 (2021.01); B29C 64/209 (2017.01); B29C 64/245 (2017.01); B29C 64/295 (2017.01); B29C 64/371 (2017.01); B33Y 10/00 (2015.01); B33Y 40/20 (2020.01); B33Y 70/10 (2020.01); C08K 3/38 (2006.01); C08L 101/00 (2006.01);
U.S. Cl.
CPC ...
B29C 64/165 (2017.08); B22F 1/0545 (2022.01); B22F 1/105 (2022.01); B22F 3/1021 (2013.01); B22F 10/14 (2021.01); B22F 10/64 (2021.01); B29C 64/209 (2017.08); B29C 64/245 (2017.08); B29C 64/295 (2017.08); B29C 64/371 (2017.08); B33Y 10/00 (2014.12); B33Y 40/20 (2020.01); B33Y 70/10 (2020.01); C08K 3/38 (2013.01); C08L 101/00 (2013.01); B22F 12/13 (2021.01); B22F 12/17 (2021.01); B22F 12/53 (2021.01); B22F 2301/205 (2013.01); B22F 2301/255 (2013.01); B22F 2301/35 (2013.01); B29K 2995/0094 (2013.01); C08K 2003/385 (2013.01);
Abstract

In an example three-dimensional printing method, individual layers of a metal-based build material are patterned, based on a 3D object model, with a binding agent to form an intermediate structure. A case-hardened portion of a 3D object is also patterned (based on the object model) by selectively depositing a hardening agent to deliver a predetermined concentration of a hardening element to at least one of the individual layers, wherein the individual layers are maintained below a vaporization temperature of the hardening agent during the selectively depositing. The intermediate structure is heated at a first rate to a temperature that aids in diffusion of the hardening element, and is held at the temperature for a predetermined time. The intermediate structure is cooled at a second rate. The intermediate structure, with the patterned case-hardened portion, is then sintered at a sintering temperature of the metal-based build material.


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